Today, automobile manufacturing is becoming more intelligent and flexible. The efficiency and precision of welding production line directly determine the quality and production rhythm of body in white. With the hard core technology, Xinshida provides an efficient and reliable solution for body-in-white welding, enabling manufacturing upgrades.
Wonderful reading guide
Precision hard index: the robot’s repeated positioning accuracy is ±0.03mm, ensuring the consistent key welding quality.
High production efficiency: the robot runs at a high speed and high stability, with a line body beat of 74s, which supports multi-vehicle mixed-line production and realizes seamless vehicle switching.
High and stable operation: MTBF is not less than 100,000 hours. Combined with the real-time diagnosis system, it helps to improve the overall equipment efficiency (OEE) of the production line to over 98%.
High precision, high flexibility and high stability cast the core productivity of welding and assembly
Xinshida arc welding workstation integrates five modules: industrial robot system, body fixture, intelligent welding equipment, digital control and safety protection, which promotes the welding process to be intelligent and flexible. The workstation takes four industrial robots of Xinshida SA12-2000H as the core execution unit, and with the repeated positioning accuracy of ±0.03mm, it can calmly meet the strict welding requirements of key parts of the car body.
High precision, high flexibility and high stability
Facing the challenge of multi-vehicle collinear production, the workstation realizes seamless vehicle switching through multi-vehicle group control technology and pre-planned path, which greatly enhances the adaptability and production efficiency of the production line. Each joint of the robot has excellent performance, and it works closely with the fixture, and can finish the welding operation continuously and stably at high speed. The beat of the whole wire body is stable at 74s, and JPH is above 40, which provides strong support for efficient production of automobile enterprises.
High production efficiency and stable operation.
At the same time, the robot has an MTBF of not less than 100,000 hours, and has a built-in real-time fault diagnosis system, which can monitor key parameters such as welding current and voltage in real time, give an alarm in case of abnormality and push maintenance suggestions, laying a solid foundation for long-term stable operation and high OEE of the production line.
Independent research and development of robots+deep system integration to tamp the base of intelligent manufacturing technology
The successful application of this workstation benefits from the comprehensive strength of Xinshida in robot ontology research and development and system integration. As the core equipment, Xinshida SA12-2000H industrial robot adopts high rigid gear transmission design with excellent load and impact resistance. The robot supports high-speed movement and high-speed welding, which fully meets the strict beat requirements of the main line. Its core components have been fully localized, and its technology has reached the international advanced level, which has the advantages of performance, cost and supply chain.
Xinshida robot SA12-2000H
Through the digital bus architecture, the deep linkage between PLC and robot control system is realized, which has the functions of real-time optimization of welding parameters, one-key switching of multi-process vehicles, traceability of production data in the whole process, and provides a complete technical closed loop for intelligent management and control of production line and quality consistency.
In the field of automobile welding, where arc welding application accounts for about 40%, Xinshida continues to provide customers with efficient, accurate and flexible welding solutions by virtue of its stable robot body, powerful control algorithm and professional integration ability of its subsidiary Xiaoao (Shanghai) Engineering Technology Co., Ltd.
Self-developed robot+deep system integration
Xinshida has always focused on promoting manufacturing upgrading with innovative technologies. In the core link of body-in-white welding, we are committed to helping vehicle manufacturers continuously improve their production value and market competitiveness through smarter and more reliable robot products and solutions.